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PowerSleeve®

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Acid Vessel
Cooling Tower
Soil-to-Pipe

Soil to Pipe Interface

This 1940's era, 42" cement lined steel pipe was mortar coated at grade-line and below. The mortar extended 3-feet above the grade line and encapsulated an elbow.

The problem began when the concrete began to crack from freeze/thaw conditions that were present. As the concrete de-bonded from the steel pipe, water intrusion began to occur. This led to severe corrosion under the concrete that went unseen for years.

The elbow finally hold through at began to leak slightly. After further investigation, it was found that nearly 7 feet piping was badly damaged. Taking the line out of service was a major task for this power generation facility. So a repair option was sought, and PowerSleeve® was the chosen method.

The leaks were sealed and the pipe was cleaned and prepared. Multiple layers of PowerSleeve® were installed to reinforce the damaged section. The plant was able to stay in operation with no shutdowns during the repair.

Another 42" line at another tower was found to be damaged just the same. PowerSleeve® was selected for that repair as well. Both repairs have been in service in the harsh desert environment for nearly 10 years.







 









 


Steel elbow severely coroded at soil contact

External Corrosion Damage on Elbow

Sand abrasive blasted surface ensures a good composite bond
Sandblasted Steel

Primer begins on cleaned pipe elbow
Begin Primer on Clean Steel

Preg, impregnate fiberglass with epoxy resin
Impregnate(preg) Fiberglass or Carbon Fiber Cloth with Resin
Also Called "Wetting Out" or "Layup"

Pipe primed with epoxy and starting to wrap
Begin Wrapping Pregged Powersleeve® Fiberglass Strips

Completed composite pipe joint repair
Repair Complete, Rusting Stopped